HPJV
Horizontal & Vertical Bore & Dowel
The HPJV is a Horizontal and Vertical Bore and Dowel insertion CNC machining center used for case construction in cabinet and/or furniture manufacturing. One of the best bore drilling machines available, the HPJV is sure to meet all of your manufacturing needs.
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49″ maximum width capability (unlimited with removal of side fences)
Unlimited length capability
1/2″ Minimum to 1″ maximum thickness capability
X Axis – Rack and Pinion
Y & Z Axis – Manual by use of hand digital readout
X-Axis Guides: High precision square rail guides and bearings for all linear motions
Y – Axis Guides: High precision square rail guides and bearings for all linear motions
Z – Axis Guides: High precision square rail guides and bearings for all linear motions
Electrical – 3 phase, 208 – 230 volt, 60 cycles, 20 amps.
Compressed Air – 90 psi at 10 CFM
Dust collection port – 1 each 2.5″ port at 220 CFM
Width: 92″
Depth: 53″
Height: 77″
Weight: 2000 lbs (approximate)
Note: Machine dimensions subject to change depending on machine configuration.
HPJV Machine Description
HPJV is designed to CNC position the horizontal spindle, bore a hole, then CNC position the inserter, inject glue or water (for pre glued dowels), and fire the dowel into the hole. At the same time, the vertical spindle can do work from the top surface. It is used for items such as cam locks.
Standard Operation
The machining process begins when a part is placed into the work zone referencing the back and side fences. The green palm button is pressed and the clamps secure the part into place. The machining is now ready to begin in the work zone. There are 4 zones standard in the base model HPJ-V allowing for pendulum processing. While the one part is being machined, the other zone can be loaded and queued for machining.
What the HPJV Does
The HPJV is typically used to perform the following operations:
1. Drill and dowel rail ends.
2. Drill for dowel holes.
4. Standard horizontal and vertical drill and dowel work.
Touchscreen Interface
A 15" Industrial Color Touchscreen is used to write and store programs.
The 15" touch screen monitor makes viewing the specific parameters of a program easy.
Note: Image may not necessarily depict final Operator Interface and is only used as an example of an Operator Interface Screen.
OPERATOR INTERFACE SCREEN
The on-screen graphics of the operator interface have been designed to allow for quick programming at the machine. Typically, programs can be written and recalled in less than one minute. The Interface is open architecture allowing it to integrate with design software that can give hole locations in the form of a .xml file or a bar code (with bar code reader purchase found in options).
Standard Features in the software include:
1. Graphic interface to show where holes are to be drilled and if a dowel is to be inserted.
2. Parametric Programming.
3. Pattern Drilling/Inserting.
4. Password protection of certain features/functions.
5. Online diagnostic capability (if machine is connected to an internet connection).
6. Toggle between Metric or Imperial programing parameters.
Industrial Computer (Windows 10)
SPECIFICATIONS:
Video: on board
Ethernet 1 x PCIE Broadcom GbE (or similar)
USB: 2 x USB 2.0 (or similar)
Serial Port: 1 x RS-232 (or similar)
100-240 VAC External Power adapter (or similar)
Windows 10 operating system
Note: photo may not represent the exact computer to be used in the machine.
What Comes with the HPJV
Pillar HPJV Machine Base
Pillar HPJV Back Fence
Pillar HPJV Clamping
Pillar HPJV Machine Carriage
Pillar Machine HP5D Dowel Inserter
Pillar Machine HP5D 18" Dowel Bowl
Pillar Machine HP5D Glue/Water Injection System
Pillar Machine Parametric Programming
Installation & Training
One day of installation is included in price of machinery.
Customer Responsibilities:
1. Floor preparation per your needs.
2. All power supply connection per national and local codes and standards.
3. Any necessary pneumatic connections and supply.
4. Moving of the equipment which could require forklift(s), rigging, and labor.
5. Materials and tooling needed for machine testing, training, or adjusting.
Expectations
The machine will ship fully assembled, and nearly functional. Pillar Machine expects the machinery to be in place, and all the necessary utilities to have already been brought to the machine before the technician arrives. The technician will finish preparing the machine to run and instruct any machine operators in how to maintain and operate the machine properly.
Should the machine not be ready at the time of the technician's arrival, Pillar Machine reserves the right to charge up to $1000 for itinerary changes in the case of a complete cancellation of the installation, Pillar Machine will charge the full $1600 per day rate plus all travel expenses for the return visit.
Training
Training should be attended by all individuals that need to understand how the machine functions including all Management personnel, Team Leaders, Operators and Maintenance personnel. If this machine is going in operation for multiple shifts per day, we suggest having all personal from those shifts attend this training session as well. If this is not possible and they need to be trained from the factory technician, please ask your Pillar Machine sales representative to add an additional day of training.
Details
Notes: One day of technician time is defined no less than 6 hours on-site. The technician will spend the first few hours getting the machine setup correctly and the remaining time training.
If you have purchased a custom machine that has custom tooling you have purchased, make sure to have the tooling onsite and ready for installation, prior to the installer arriving. If we purchased the tooling, it will be on your machine. Have your samples ready for the installer.
The technician has planned the day(s) to install the machine and do any training of the machine as indicated in the contract. Having your appropriate tools and equipment needed to do the install and training will provide you and the technician a smooth install.
Made In The USA
All Pillar Machine Machines are built 100% at our Salt Lake City Factory.
The benefits of purchasing an American made machine extend far beyond simply supporting the "local" economy.
Additional benefits include:
- All parts are sourced from vendors in North America.
- Parts availability is increased and assures honest pricing.
- Real Factory Support.
When technical assistance is required you can often talk directly to the people that built, wired, and tested your machine.
1 Year Warranty
Pillar Machine warrants to the original purchaser of the Pillar Machine Machinery that this product will be free from defects in material or workmanship, when purchased, and under proper, normal use, for one (1) year from the original date of delivery. Original purchaser understands that the machine warranty is only applicable to machines that are or were paid in full within 60 days of the original delivery date.
The full defined warranty can be found here: https://pillarmachine.com/pillar-service/#warranty
Options for the HPJV
Pillar HP5D Glue Pump for System
Glue pump system adds a diaphragm pump to the glue system. This allows the system to work with glue. The pump has a maximum air pressure of 100 psi, and is a 1:1 pressure ratio.
Note: Glue Pump system will inject glue or water with equal effectiveness. When using glue Pillar recommends using: "Franklin Assembly 161" Glue (or similar but not to exceed 160 centipoise of viscosity); when using water Pillar recommends using "Distilled Water". Franklin Assembly 161 can be purchased from Pillar Service.
Pillar HP5D Fixed Mounted Barcode Reader
Fixed mounted Barcode Reader option allows the operator to scan barcodes at the machine as a means of opening a part file. This will open a file that has the exact name in the program folder.
Notes:
1. Barcode reader only opens files that are meant to be read and used on this specific type of machine.
2. Option includes one standalone fixed mounted barcode reader and all required software to use it.
3. Photo may not represent the exact barcode reader to be used in this option.
4. Selecting this option may increase your machines lead time.
Pillar HPJV Additional Guarding
Pillar Machines come with open backs and are meant to but set up against a wall. If planning on putting the machine in a location where the back would be exposed, we recommend additional guarding.
Pillar HPJV Spoil Board Work Surface
The table top is comprised of 1" thick machined aluminum to ensure a true and reliable reference point.
The work surface is then covered with 3/4" thick MDF for through boring capability.
Note: If through boring is not required, the machine will be shipped with machined aluminum surface as the contact point for the material.
